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Overall Experience
Quality
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After assessing the situation with the 700m Aprilaire humidifier found no good place to mount the existing humidifier. Gave homeowner the option to have the side of the new coil cut out to install the humidifier but told her that I definitely do not recommend this option. After explaining everything thoroughly to the customer she decided that the better option would be to disconnect the existing water line and leave the humidifier on site but not install it at this time. Sealed up exsisting hole in return duct where low voltage wire for humidistat was. System is working fine at time of service.
Heat Tune Ups for (2) 80K BTU propane furnaces. Cleaned flame sensors. Checked hot surface ignitors (condition and ohm reading). Measured temperature rise. Checked inlet and out leak gas pressures Cleaned humidifier housing. Performed combustion test. Replaced 413 Filters. Verified thermostat operation. Completed Gas Furnace Inspection. Provided estimate for (2) REME Whole Home Air apurification Systems Furnaces are operating safely at design conditions at the time of this maintenance.
Performed six month quality, checked air filter ok. Checked furnace setup. Started gas furnace, checked fuel pressures, performed combustion test. Checked operation and temperature rise. Need to install Aprilaire 700 humidifier on cooling coil cabinet. Need to install Aprilaire humidifier from installation. The humidifier was left on the floor of the mechanical room.
Removed inside guts from magic pac. Backed out set screws on wheel hub. Had to re- position blower wheel and bend housing away from wheel to get it to stop rubbing. Ran system in fan on. Then ran system in cooling mode. Had no rubbing of the wheel now. Checked temperature split, had a 14 split on the system. System is back up in operation at time of service.
Wayne was concerned based on condition of coil that there was a leak. Checked for leaks using electronic leak detector. Detected no leaks. Tested system in cooling. Checked temp split. 15F which is the norm according to Wayne. System is operating well at the time of this service.
The wrong blower wheel and housing were ordered. Need to order (2) blower wheel and (2) housing for MagicPak units from Johnstone. System is still down.
Reset breaker. Changed primary side of transformer to 208V Tightened right side of coil frame/hardware. Checked operation. System is operating well at the time of this service.
Performed cooling maintenance on 2 air conditioners. Replaced air filters. Cleaned eztraps and drains. Checked voltage, amperage and electrical connections, measured capacitor values. Started air conditioners, checked refrigerant charge and temperature drop across coil.
Found system freezing up. Found blower motor not running. Wayne had a blower motor on site. Got blower motor and housing out. Found that motor shaft is rusted so bad blower motor will not come out of blower wheel. Need to order a new blower wheel and housing. Will need to research where to find these parts that they are available. Also they would like some extra housing and wheels if available.
Found Blower motor mount and bolts twisted/unusable. Purchased universal mount. Universal mount works for motor side attachment. After mounting we realized that blower wheel is also bent to where it cannot spin freely in housing. Will provide price and date to install new blower wheel and housing.
2 AC Tune Ups for Rheem AC systems. Replaced both filters. Completed 2 AC Tune Up forms. Relocated thermostat to opposite side of wall. Both Systems are operating well at the time of this tune up.
Customer went over house and duct system with me. Found several flex’s leaking tons of air. Found that a lot of the duct work will need re done. Plus recommended replacement of old oil furnace and a/c system. Also customer would like a ductless System installed in the grage. Will go over findings with the office , will have someone come out to give a proper estimate on the work that needs done. Also checked a/c pressures on roughly 27 year old a/c system.
Performed Quality Assurance on Amana Gas Furnace/AC system. Unlocked thermostat for homeowner and showed her how to operate the thermostat. Reviewed installation with homeowner. Completed checklist form in system. This did not pass the QA inspection.
Found blown 30-5 MTD capacitor for 2Ton Trane XR 15 Heat pump. Cooled compressor with running water. Replaced capacitor. Tested system operation. Compressor amps 4.0; ok condenser fan amps .76; ok. 18F temp split (76F return- 58F supply. Filter ok. Cycled system once more. Left thermostat calling for cooling 70F. System is operating well at the time of this service.
Recovered refrigerant and changed disconnect box with a new disconnect and whip. Replaced old Bryant outdoor with new Amana ac outdoor. Laid down rocks and leveled out on a pad. Flushed line set. Per customer we put whole 4x4 iso pads under unit. Replaced gas furnace and coil with new Amana gas furnace and coil. Caulked all gaps and outdoor disconnect and the gap from the copper line set. Installed new Honeywell T6 and removed old thermostat. Installed TXV valve into coil. Modify supply duct and taped all seams as needed. Installed new condensate pump with vinyl tubing and installed EZ trap wired in. Ran new electrical box with MC wire down to a switch and outlet box. Modify filter to be 16x25x1.